Woven Wire Mesh Filter Disc
Woven Wire Mesh Filter Disc | Stainless Steel Mesh Filtration Discs Manufacturer
Woven Wire Mesh Filter Discs are precision filtration components manufactured from high-quality woven metal wire mesh and produced through stamping or laser cutting processes. While round filter discs are the most common configuration, woven wire mesh filter elements are not limited to circular shapes and can be custom cut into various geometries according to customer drawings, samples, or specific design requirements.
These filter discs are widely used for solid–liquid separation, gas filtration, particle retention, and flow control in industrial systems. With uniform aperture size, stable woven structure, and excellent mechanical strength, woven wire mesh filter discs deliver reliable and repeatable filtration performance under a wide range of operating pressures and temperatures.
They are commonly installed in filters, strainers, valves, pumps, pipelines, and hydraulic systems, either as single-layer elements or multi-layer assemblies for enhanced filtration efficiency.
Types of Woven Wire Mesh Filter Discs
Woven wire mesh filter discs can be classified according to structure, mesh configuration, and edge treatment:
Single-Layer Woven Mesh Filter Disc
Single-layer woven mesh filter discs are made from a single layer of metal wire mesh, offering a simple yet effective solution for coarse to medium filtration. They are lightweight, cost-effective, and suitable for low-pressure applications where basic particle separation is required.
Sintered Multi-Layer Filter Disc
Sintered multi-layer discs are created by bonding multiple layers of woven mesh through a high-temperature sintering process. This method produces a rigid, durable structure with excellent mechanical strength and high filtration precision, ideal for high-pressure and demanding industrial applications.
Spot-Welded Filter Disc
Spot-welded woven wire mesh discs feature mesh layers welded at specific points to prevent layer displacement during operation. They offer excellent stability under pressure and vibration, making them well-suited for hydraulic, fuel, and oil filtration systems.
Edge-Bound / Framed Filter Disc
Edge-bound or framed discs have their outer edges reinforced with metal strips or rings to prevent fraying and improve sealing performance. This design ensures durability, ease of handling, and suitability for repeated installation or removal in various industrial applications.
Advantages of Woven Wire Mesh Filter Disc
- Precise Filtration Accuracy
Uniform mesh openings ensure consistent particle retention. - High Mechanical Strength
Woven structure provides excellent resistance to pressure and deformation. - Wide Material Availability
Compatible with corrosive, high-temperature, and food-grade environments. - Reusable and Cleanable
Can be cleaned by backflushing, ultrasonic cleaning, or chemical washing. - Customizable Designs
Diameter, mesh count, layers, and edge treatment can be tailored to application requirements. - Long Service Life
Excellent wear resistance and dimensional stability reduce replacement frequency.
Specification of Woven Wire Mesh Filter Disc
| Standard Technical Parameters | |
Parameter | Range / Options |
| Material | Stainless Steel 304, 316, 316L, 310, 321, Copper, Brass, Nickel, Monel, Inconel |
| Wire Diameter | 0.03 – 2.0 mm |
| Mesh Count | 1 – 400 mesh |
| Filtration Rating | 5 μm – 5 mm |
| Disc Diameter | 5 – 500 mm (custom sizes available) |
| Layers | Single layer, double layer, multi-layer |
| Edge Treatment | Raw edge, wrapped edge, welded ring |
| Manufacturing Process | Stamping, laser cutting, spot welding |
| Operating Temperature | Up to 800°C (material dependent) |
Applications of Woven Wire Mesh Filter Disc
Woven wire mesh filter discs are widely used across multiple industries:
- Industrial Filtration
Pipeline strainers
Pump inlet filters
Valve protection filters - Chemical & Petrochemical
Catalyst filtration
Resin and polymer melt filtration
Solvent and chemical fluid purification - Hydraulic & Lubrication Systems
Hydraulic oil filters
Lubricating oil strainers
Fuel filtration components - Food & Beverage
Beverage filtration
Edible oil filtration
Food processing equipment (SS316L recommended) - Pharmaceutical & Laboratory
Fine particle separation
Process media filtration
Equipment protection filters
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