Single Layer Sintered Mesh
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Single Layer Sintered Mesh | High-Strength Stainless Steel Wire Mesh Filter
Single Layer Sintered Mesh is a precision metal filter medium made from a single sheet of woven wire mesh that has undergone a high-temperature sintering process. During sintering, the mesh is uniformly calendered and heated under controlled atmosphere to bond the wires firmly at their contact points. This process stabilizes the mesh structure, enhances its rigidity, and prevents wire movement or fraying during use. Compared with conventional woven mesh, it provides improved mechanical stability and consistent pore size for reliable filtration performance.
Advantages of Single Layer Sintered Mesh
- Excellent mechanical strength and rigidity – wires are permanently bonded, minimizing deformation.
- Stable pore size distribution – ensures accurate and repeatable filtration performance.
- Good permeability and low pressure drop – suitable for high-flow filtration systems.
- Easy fabrication – can be cut, welded, rolled, or formed into discs, plates, and tubes.
- Corrosion and temperature resistant – ideal for harsh industrial environments.
- Long service life – withstands frequent cleaning, backwashing, and reuse.
Specification of Single Layer Sintered Mesh
- Material Options: SS304, SS316L, Duplex Stainless Steel, Monel, Inconel, Titanium.
- Mesh Range: 10 mesh to 500 mesh (customizable).
- Filtration Rating: typically 10–200 microns depending on mesh size.
- Thickness: 0.1 mm – 1.5 mm.
- Maximum Operating Temperature: up to 600°C (material-dependent).
- Available Forms: discs, sheets, tubes, and customized shapes upon request.
| Single Layer Sintered Mesh Laminate | |||||
| Product code | Filter rating (µm) | Structure | Wire diameter (inch) | Overall thickness (inch) | Weight / sq.ft (kg) |
| PFM-SLSM-01 | 5 | 200 × 1400 | 0.0028 | 0.0058 | 0.1135 |
| PFM-SLSM-02 | 178 | 80 × 0.0055″ | 0.0055 | 0.0088 | 0.0772 |
| PFM-SLSM-03 | 234 | 60 × 0.0075″ | 0.0075 | 0.0125 | 0.109 |
| PFM-SLSM-04 | 279 | 50 × 0.009″ | 0.009 | 0.0144 | 0.1317 |
| PFM-SLSM-05 | 380 | 40 × 0.01″ | 0.01 | 0.0147 | 0.1271 |
| PFM-SLSM-06 | 540 | 30 × 0.012″ | 0.012 | 0.0155 | 0.1362 |
| PFM-SLSM-07 | 860 | 20 × 0.016″ | 0.016 | 0.0238 | 0.1589 |
| PFM-SLSM-08 | 2460 | 8 × 0.028″ | 0.028 | 0.0397 | 0.1907 |
Applications of Single Layer Sintered Mesh
Single Layer Sintered Mesh is widely used in industries where robust yet precise filtration media are required:
- Pre-filtration and coarse filtration of liquids and gases.
- Protective or support layer for multi-layer sintered laminates and filter cartridges.
- Flow distribution screens in polymer, chemical, and petrochemical processes.
- Drying, sieving, and dispersion equipment components.
- Hydraulic and pneumatic systems requiring structural mesh support.
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