{"id":140,"date":"2025-04-01T06:59:53","date_gmt":"2025-04-01T06:59:53","guid":{"rendered":"https:\/\/pfmscreen.com\/?page_id=140"},"modified":"2026-03-03T06:54:49","modified_gmt":"2026-03-03T06:54:49","slug":"%d0%bf%d1%8f%d1%82%d0%b8%d1%81%d0%bb%d0%be%d0%b9%d0%bd%d0%b0%d1%8f-%d1%81%d0%bf%d0%b5%d1%87%d0%b5%d0%bd%d0%bd%d0%b0%d1%8f-%d1%81%d0%b5%d1%82%d0%ba%d0%b0","status":"publish","type":"page","link":"https:\/\/pfmscreen.com\/ru\/screen-mesh-materials\/sintered-mesh\/five-layer-sintered-mesh\/","title":{"rendered":"\u041f\u044f\u0442\u0438\u0441\u043b\u043e\u0439\u043d\u0430\u044f \u0441\u043f\u0435\u0447\u0435\u043d\u043d\u0430\u044f \u0441\u0435\u0442\u043a\u0430"},"content":{"rendered":"\t\t
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Five-Layer Sintered Mesh<\/h1>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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HOME<\/a><\/span><\/span><\/p>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t

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Five-Layer Sintered Mesh | Standard Stainless Steel Sintered Wire Mesh Filter<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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The Five-Layer Sintered Mesh, also known as the Standard Type Sintered Wire Mesh, is the most classic and widely used structure among sintered mesh filter materials. It is composed of five precisely selected layers of stainless steel woven wire mesh that are bonded together through vacuum sintering and diffusion bonding. Each layer serves a specific function, forming a single, strong, and porous metallic laminate with high mechanical strength, uniform pore size, and reliable filtration performance.<\/p>

This structure combines excellent rigidity with stable permeability and is suitable for a wide range of industrial filtration and separation processes, especially in high-pressure or high-temperature environments.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t

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Standard Five-Layer Structure<\/h3>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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The typical configuration includes the following layers:<\/p>

  1. Protective Layer<\/strong> \u2013 safeguards the filtration layer from direct mechanical damage.<\/li>
  2. Dispersion Layer<\/strong> \u2013 evenly distributes the flow to optimize filtration efficiency.<\/li>
  3. Fine Filtration Layer<\/strong> \u2013 provides precise particle retention and filtration accuracy.<\/li>
  4. Support Layer<\/strong> \u2013 ensures overall mechanical strength and pressure resistance.<\/li>
  5. Reinforcing Layer<\/strong> \u2013 enhances structural rigidity and durability during operation.<\/li><\/ol>

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    These five layers are diffusion-bonded together to form an integrated porous medium. The result is a filter material that offers high strength, excellent backwash performance, and consistent flow characteristics.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t

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    Advantages of Five-Layer Sintered Mesh<\/h3>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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    • High mechanical strength and structural rigidity<\/strong> \u2013 performs under high pressure and stress.<\/li>
    • Consistent filtration accuracy<\/strong> \u2013 uniform pore size ensures repeatable results.<\/li>
    • Excellent permeability with low pressure drop<\/strong> \u2013 enhances operational efficiency.<\/li>
    • Corrosion and high-temperature resistance<\/strong> \u2013 suitable for aggressive chemical environments.<\/li>
    • Easy cleaning and long service life<\/strong> \u2013 supports repeated backwashing and reuse.<\/li>
    • Versatile processing capability<\/strong> \u2013 can be cut, welded, rolled, or formed into filter elements.<\/li><\/ul>
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      Specification of Five-Layer Sintered Mesh<\/h3>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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      • Material Options:<\/strong> SS304, SS316L, Duplex Stainless Steel, Inconel, Monel, Hastelloy.<\/li>
      • Layer Structure:<\/strong> 5 layers (Protection + Dispersion + Filtration + Support + Reinforcing).<\/li>
      • Filtration Rating:<\/strong> 1\u2013200 microns (customizable).<\/li>
      • Thickness:<\/strong> 1.0 mm \u2013 2.0 mm.<\/li>
      • Maximum Operating Temperature:<\/strong> up to 600\u00b0C.<\/li>
      • Maximum Pressure Resistance:<\/strong> up to 3000 kPa.<\/li>
      • Available Forms:<\/strong> filter discs, cylindrical cartridges, cones, plates, and custom shapes.<\/li><\/ul>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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        Filtration Performance of Standard 5-Layer Sintered Mesh<\/td><\/tr>
        Nominal Filter Rating
        (\u03bcm)<\/td>        		Protection Layer<\/td>Filtration Layer<\/td>Separation Layer<\/td>Reinforcing Layer<\/td>Reinforcing Layer<\/td>Thickness
        (mm)<\/td>        		Air Permeability
        (L\/min\/cm2<\/sup>)<\/td>        		Bubble Point Pressure
        (Pa)<\/td>        		Weight
        (kg\/m2)<\/td><\/tr>
        1<\/td>100<\/td>400 \u00d7 3000<\/td>100<\/td>12 \u00d7 64<\/td>64 \u00d7 12<\/td>1.7<\/td>1.81<\/td>360\u2013600<\/td>8.4 kg\/m2<\/td><\/tr>
        2<\/td>100<\/td>325 \u00d7 2300<\/td>100<\/td>12 \u00d7 64<\/td>64 \u00d7 12<\/td>1.7<\/td>2.35<\/td>300\u2013590<\/td><\/tr>
        5<\/td>100<\/td>200 \u00d7 1400<\/td>100<\/td>12 \u00d7 64<\/td>64 \u00d7 12<\/td>1.7<\/td>2.42<\/td>260\u2013550<\/td><\/tr>
        10<\/td>100<\/td>165 \u00d7 1400<\/td>100<\/td>12 \u00d7 64<\/td>64 \u00d7 12<\/td>1.7<\/td>3<\/td>220\u2013500<\/td><\/tr>
        15<\/td>100<\/td>165 \u00d7 1200<\/td>100<\/td>12 \u00d7 64<\/td>64 \u00d7 12<\/td>1.7<\/td>3.41<\/td>200\u2013480<\/td><\/tr>
        20<\/td>100<\/td>165 \u00d7 800<\/td>100<\/td>12 \u00d7 64<\/td>64 \u00d7 12<\/td>1.7<\/td>4.5<\/td>170\u2013450<\/td><\/tr>
        25<\/td>100<\/td>165 \u00d7 600<\/td>100<\/td>12 \u00d7 64<\/td>64 \u00d7 12<\/td>1.7<\/td>6.12<\/td>150\u2013410<\/td><\/tr>
        30<\/td>100<\/td>400<\/td>100<\/td>12 \u00d7 64<\/td>64 \u00d7 12<\/td>1.7<\/td>6.86<\/td>120\u2013390<\/td><\/tr>
        40<\/td>100<\/td>325<\/td>100<\/td>12 \u00d7 64<\/td>64 \u00d7 12<\/td>1.7<\/td>7.1<\/td>100\u2013350<\/td><\/tr>
        50<\/td>100<\/td>250<\/td>100<\/td>12 \u00d7 64<\/td>64\u00d7 12<\/td>1.7<\/td>8.41<\/td>90\u2013300<\/td><\/tr>
        75<\/td>100<\/td>200<\/td>100<\/td>12 \u00d7 64<\/td>64 \u00d7 12<\/td>1.7<\/td>8.7<\/td>80\u2013250<\/td><\/tr>
        100<\/td>100<\/td>150<\/td>100<\/td>12 \u00d7 64<\/td>64 \u00d7 12<\/td>1.7<\/td>9.1<\/td>70\u2013190<\/td><\/tr>
        150<\/td>50<\/td>100<\/td>50<\/td>30\u00d730<\/td>100 \u00d7 50<\/td>2.0<\/td>25<\/td>50-150<\/td><\/tr>
        200<\/td>40<\/td>80<\/td>40<\/td>20\u00d740<\/td>80 \u00d7 40<\/td>2.0<\/td>26<\/td>50-150<\/td><\/tr><\/tbody><\/table>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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        Applications of Five-Layer Sintered Mesh<\/h3>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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        The Five-Layer Sintered Mesh is ideal for filtration and flow control in demanding industries:<\/p>

        • Chemical and Petrochemical Filtration<\/strong> \u2013 catalyst recovery, polymer filtration, and process gas filtration.<\/li>
        • Polymer and Plastic Processing<\/strong> \u2013 melt filtration, extrusion, and fiber spinning.<\/li>
        • Oil and Gas Filtration<\/strong> \u2013 used in coalescing, gas-liquid separation, and sand control systems.<\/li>
        • Water Treatment and Wastewater Filtration<\/strong> \u2013 reliable fine and coarse filtration media.<\/li>
        • Pharmaceutical and Food Processing<\/strong> \u2013 ensures clean, hygienic, and stable filtration.<\/li>
        • Hydraulic and Pneumatic Systems<\/strong> \u2013 high-pressure filters and protective screens.<\/li><\/ul>
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          \n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\tFive-layer Sintered Mesh for Gasification\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t\t\t
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          \n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\tFive-layer Sintered Mesh for High-pressure Filters\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t\t\t
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          \n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\tFive-layer Sintered Mesh for Melt Filtration\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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